Jogging systems BASA evolution und BASA

The baumannperfecta BASA – fully automatic jogging system – is worldwide the first system that allows the fully automatic jogging and alignment of many different materials, and thus forms the missing link in the fully automatic cutting process.

Data sheets

more information

High pressing power

Air Knife-Technology

Very simple operation

Separating unit

available with or without counting unit

Destacking

up to the bottom sheet possible, even with overhanging pallets (only in combanation with counting unit)

Bilateral pallet feeding

Small footprint

Swivelling jogging table

Direct rear-table feeding

BASA evolution

The automated solution for finishing

Rely on innovative technology instead of muscle strength! The BASA evolution is the perfect automated solution for your finishing process – whether for the label production, packaging printing or for commercial printing. In the standard version, as low-cost starter version for the automatic jogging, the BASA evolution can be equipped with further options for a complete automated line. Depending on the features, the machine transfers jogged, aligned and pressed layers directly to the rear table of the high-speed cutter, to a buffer space or alternatively towards two cutters.

Quality Made in Germany

The BASA has been developed in Germany and is manufactured at our location in Solms, Hessen. The use of the latest and high-quality components and technology, as for example the Air Knife Technology for significantly reduced air consumption, guarantees a high availability of the system and, at the same time, a careful handling of the resources. The most modern drive technology in combination with intelligent controls ensure easy operation and low energy consumption. Moreover, the BASA evolution convinces due to the low footprint.

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Perfect cutting results

Proven jogging technology from baumannperfecta and a significantly higher pressing power ensure perfectly aligned layers and thus always perfect cutting results.

Easiest operation

The completed new developed user interface ensures a very easy and intuitive operation. The use of state-of-the-art control technology guarantees a high level of security, also for the future.

High availability

Due to the persisting vibrations, the jogging process is a challenge for all components. That is why we equip the BASA with high-quality parts – with high-performance
bearings, optimized components and improved servo technology – high availability is granted.

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Efficiency

Besides the effect that you can use your staff more efficiently thanks to the automatic jogging, the BASA evolution has been optimized to grant a careful use of resources. Most modern drive technology and the latest air-knife technology ensure lowest consumption values.

Flexible use

Thanks to the swivelling jogging table, the new BASA evolution is universally applicable – whether for direct feeding of the rear-table of the cutter, a buffer space or of two cutters simultaneously.

baumannperfecta BASA evolution, hohe Flexibilität

The BASA evolution system at a glance

Features

Hoist loadable with piles from two sides
Improved remote maintenance and service options in the event of errors
Unloading pusher configurable with variable length, depending on system requirements
Hoist with 4-point suspension
Optimized transfer unit in the roller gripper
Optimized partial layer aeration thanks to efficient air knife technology
Infinitely variable, motorized inclination of the jogging table
Increased inclination possibility up to 23°
Smooth transition of the aerated partial layers from roller gripper to jogging table, without dropping height

Options

Jogging to the right and left-hand side
Side feeder
Front feed with aeration
Roller for pre-scalation
Air-expulsion roller for low grammages
Jogging table with layer stabilizer LEFT and/or RIGHT
Ionisation
Counting unit
Separating unit with or without counting unit applicable
Counting unit retrofittable
Destacking up to the bottom sheet, even with overhanging pallets (only in combination with counting unit)

What is new

Fundamentally revised design
Very small footprint
Significantly higher pressing power
New drive technology with servo technology
New Beckhoff drive with new HMI
Breaking-up rollers with optimized aeration unit (Technology with very low air consumption)

Technical Data

	BASA evolution
Format max. [mm]	770 x 1070
Format min. [mm]	400 x 600
Palett size max. [mm]	800 x 1200
Palett size min. [mm]	400 x 600
Palett height min. [mm]	50
Pile height incl. palett max. [mm]	1400

Data sheets

BASA

For larger formats or very difficult materials we offer the BASA as standard version. It is ideal for high production volumes, when processing large format printed sheets or in case of ergonomic needs. Along with relieving the operators of physical strain and the high effectiveness, the BASA ensures long-term cost savings.

What is BASA able to do?

All papers from 60g/m² (lower grammages are also possible – however, this must be determined in tests)
A wide variety of label papers
Cardboard packaging up to 600g/m²
Foils (provided the sheets are not sticky or statically charged)
Plasticized materials
Perforated and embossed paper and cardboard

baumannperfecta BASA, vollautomatisches Schüttelsystem

The BASA system at a glance

BASA operating modes

The BASA has two different operating modes:

In automatic mode, the BASA processes the delivered stack without operator intervention and delivers jogged, aligned layers of the desired height to the subsequent processing step.
The BASA has a semi-automated operating mode for critical materials and short runs. The mode of operation corresponds to a conventional jogging machine.

Possible applications of the BASA

The BASA as an inline solution
The BASA feeds the layers of jogged printed sheets directly to the cutting machine. This is usually done via the rear table using the various nipper systems.
The BASA as an inline solution. The layers of jogged printed sheets are taken from the BASA by a gripper unloader and stacked. An air board, a transport board, the cutting board and/or a chip for later destacking can then be inserted during destacking.

Options

Carton inserter
Counting device
Attachment right
Logistics for stack feeding
Discharge of the empty pallet

Technical Data

	BASA 7
Format max. [mm]	1250 x 1650
Format min. [mm]	560 x 660

Data sheets